SOLUTIONS

Explore how XMPro has helped businesses achieve their goals.

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Discrete Manufacturing

Digital twin
Short Term Inventory Planning

Short Term Inventory Planning Different inventory planning managers, with access to the same ERP data, achieve different customer and inventory

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Monitor Process Health to Reduce Cash-to-Cash Cycle

Monitor Process Health to Reduce Cash-to-Cash Cycle Discrete manufacturers identify increases in their cash-to-cash cycle through procurement processes, stockholding and

Digital twin
Improve First Pass Yield (FPY)

Improve First Pass Yield (FPY) Manufacturer want to improve the First Pass Yield rate through better understanding and control of

Iron & Steel

Digital twin
Pipe Scaling Prediction for Roller Cooling

Pipe Scaling Prediction for Roller Cooling Scaling in pipeline affects product quality for steel rolling manufacturers. Pipelines must be cut

Digital twin
Cooling Tower Fin Fan Monitoring

Cooling Tower Fin Fan Monitoring Steel manufacturers experience a high frequency of cooling tower fin fan failures. This results in

Digital twin
Casting Guidance

Casting Guidance It is important to maintain a consistent iron/slag inventory inside a blast furnace for stable operation, especially to avoid

Mining

Digital twin
Long Conveyor Monitoring

Long Conveyor Monitoring Mining operators with extensive underground operations experience significant borer downtime due to fluid coupling issues on long

Digital twin
Cyclone/Slurry Pump Monitoring

Cyclone/Slurry Pump Monitoring Mining operators experience large losses due to unplanned downtime of the cyclone pumps in processing plants.  Efficiency

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CHPP Throughput Loss Monitoring

CHPP Throughput Loss Monitoring Coal washeries can account for 20 – 30% mass loss through the process of mineral matter

Oil & Gas

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Oil Well RTP Monitoring

Oil Well RTP Monitoring Oil wells are shut in and cooled down before operations crews can perform maintenance and inspections.

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Oil Well Maintenance Planning

Oil Well Maintenance Planning Inspection and maintenance crews are often dispatched to live oil wells that are dangerous to crew.

Other

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Real-time Safety Monitoring

Real-time Safety Monitoring Industrial accidents often happen as a result of the condition or state of equipment or when the

Digital twin
Real-time Balanced Business Scorecard (BBS)

Real-time Balanced Business Scorecard (BBS) Executive teams use a BBS model to monitor and track strategic initiatives across all business

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Demand Planning to Reduce Stockholding in Stores

Demand Planning to Reduce Stockholding in Stores Retailers with hundreds of stores have a high frequency of “stock outs” on

Power Utilities

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Induced Draft (ID) Fan Monitoring

Induced Draft (ID) Fan Monitoring Thermal power plants experience large generation losses due ID fan downtime from high levels of

Digital twin
Demin Water Monitoring for Boiler Tube Corrosion

Demin Water Monitoring for Boiler Tube Corrosion Thermal power plants experience large generation losses due to boiler tube leaks. A

Digital twin
Boiler Feed Water Pumps

Boiler Feed Water Pumps Thermal power plants can experience large generation losses due to boiler feed water pumps. Downtime of

Process Industry

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Predict Heat Exchanger Fouling

Predict Heat Exchanger Fouling Heat exchanger fouling at polyethylene process manufacturers mean that batch cycles get longer and that results

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Monitor and Reduce Energy Consumption

Monitor and Reduce Energy Consumption Energy costs account for a significant portion of total operational costs at food manufacturers and

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Golden Batch Monitoring

Golden Batch Monitoring Chemical industry plants experience large variations on product batches in batch cycle time, raw material usage, and

Water Utilities

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Pumping Station OEE

Pumping Station OEE Water utilities can experience a catastrophic engine room failure and subsequently other upstream and down streams equipment

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Monitor Storm Water Reservoirs For Flood Prevention

Monitor Storm Water Reservoirs For Flood Prevention Residential areas in metropolitan cities regularly suffer flooding during long rain spells. The

Digital twin
Alarm Management and Triage

Alarm Management and Triage Industrial plants have many level 3 and 4 alarms from DCS and SCADA systems. Operators often