See It Work
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See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

INDUSTRY · IRON & STEEL

Rapidly compose AI-powered solutions across the iron & steel value chain at scale.

Real-time monitoring, predictive maintenance and agentic operations across iron and steel — from raw material handling through finishing.

TARGETED OUTCOME
5-10% Reduced maintenance costs
TARGETED OUTCOME
10-20% Increased equipment uptime
TARGETED OUTCOME
20-50% Decreased maintenance planning time
TARGETED OUTCOME
40-60% Reduced MTTR (mean-time-to-repair)
TARGETED OUTCOME
10-30% Increased asset service life
TARGETED OUTCOME
45% Increased amortisation in year one
TARGETED OUTCOME
10-25% Reduced carbon emissions
TARGETED OUTCOME
1.5–2x ROI on ESG investment

*Targeted outcomes with indicative ranges · actuals vary by environment.

THE IMPACT

What changes when XMPro lands in iron & steel.

TODAY · IRON & STEELFRAGMENTED
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Equipment downtime is reactive across blast furnaces and mills
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Process anomalies surface late in the casting and rolling line
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Material quality issues caught downstream
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Maintenance costs spiral with reactive repairs
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Energy inefficiency unmeasured across furnaces and utilities
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ESG compliance tracked manually with fragmented audit trails
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Worker and site safety incidents diagnosed after the fact
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Siloed data across mill systems blocks visibility
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Operational fault ambiguity slows decision-making

THE OPERATING LOOP

Detect. Decide. Coordinate. Execute.

SOLUTION OFFERINGS

Solution categories for iron & steel.

Select your use case.

SOLUTIONS FOR IRON & STEEL

Pre-scoped use cases for iron & steel.

Each one names the operational problem, the signals the platform watches, and the governed action it drives. Filter by category or solution type — or search.

6 use cases
PRODUCTION OPTIMISATION

Casting Guidance

Live casting telemetry, a digital twin and predictive quality guidance — process drift caught before it becomes scrap.

CONDITION MONITORING

Cooling Tower Fin Fan Monitoring

Per-fan cooling-tower monitoring tied to predictive maintenance, energy efficiency and environmental compliance.

ASSET UTILISATION OPTIMISATION

Excavator Efficiency Optimisation

Idle, cycle, fuel and operator performance under one operational picture — with shift-actionable recommendations.

ASSET UTILISATION OPTIMISATION

Loading & Hauling Optimisation

Real-time productivity, cycle-time analysis and predicted condition across every excavator and haul truck.

OPERATIONS CONTROL TOWER

Multi-Site Iron-Ore Optimisation

National operating picture across every mine site, with process-stage drill-down and predictive intervention.

PRODUCTION OPTIMISATION

Open-Pit Iron Ore Process Optimisation

Integrated optimisation across drilling, hauling, crushing and milling — production losses caught in the seams between stages.
Browse the full Solutions Library →

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

15+
Days Autonomous
Safety-critical petrochemical operations
3-5+
Agents Per Team
Specialized agents coordinating per use case
50+
Teams Deployable
Scale across sites and business units
100%
Governed
Every agent, every decision, every action, auditable

READY TO START

Let’s map your iron & steel path to autonomy.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or explore the platform yourself in the Demo Hub.