Condition Monitoring · POWER UTILITIES
Catch boiler-tube corrosion in the demin-water chemistry, not at failure.
Boiler-tube corrosion is one of the most expensive failure modes in power generation — and it starts as a chemistry drift in the demineralised water cycle long before it shows up as a tube leak. The XMPro AO Platform monitors demin-water chemistry continuously and surfaces corrosion risk as a managed engineering signal.
What's getting in the way today.
Demin-water chemistry sits upstream of boiler-tube integrity. Three pressures compound:
Slow chemistry drift
Conductivity, pH and dissolved-oxygen changes develop quietly across the demineralised water cycle — tube corrosion is well underway before the chemistry trend is noticed.
Reactive failure response
Boiler-tube leaks force unplanned outages that cascade across the generation schedule — the cost of the failure dwarfs the cost of monitoring it.
Fragmented chemistry data
Conductivity meters, dissolved-oxygen analysers and silica monitors live in separate systems — the correlation that signals corrosion risk goes unseen.
Demin Water Monitoring for Boiler Tube Corrosion — how it works.
A continuous corrosion-risk picture of the demineralised water cycle — fed by the chemistry sensors already in service and tied to predictive maintenance.
The platform integrates conductivity, pH, dissolved-oxygen, silica and cation-conductivity telemetry from across the demineralised water cycle continuously. ML models analyse the chemistry streams to flag corrosion-risk patterns — dissolved-oxygen breakthrough, cation-conductivity drift, silica carry-over — with confidence scoring and time-to-action windows. Threshold breaches trigger ranked recommendations to chemistry and boiler teams, and dashboards drill from cycle-level chemistry health into individual sample points so corrosion risk becomes a managed engineering signal rather than a post-failure investigation.
Scope this for your operation.
Tell us about your fleet, your control maturity and the lever that matters most. We’ll map this use case to your starting point.
What this looks like in operation.
Corrosion as an upstream signal
Chemistry drift is flagged before it manifests as tube damage — corrective action moves into the demin-water cycle rather than the boiler.
Fewer forced outages
Predicted corrosion risk lets generation planning move tube inspection into scheduled outages rather than reacting to leaks.
Defensible chemistry decisions
Chemistry-control decisions are backed by trends the engineering team can audit, not by spot samples.
Built for these industries.
Other solutions you might explore.
Not a concept. In production.
XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.
Now pushing the frontier.
MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.
