Figure 1: Real-Time Mine Conveyor Overview

The Real-Time Mine Conveyor Overview dashboard provides a comprehensive visualization of the entire conveyor system, enabling operators to monitor and manage conveyor operations effectively.

Key Dashboard Features:

Conveyor Layout Visualization:

• A detailed map of the conveyor system, displaying the real-time status of each segment and highlighting areas with issues.

Predictive Maintenance Alerts:

• Predictive alerts for potential failures, generated by advanced machine learning models analyzing sensor data. This feature allows maintenance teams to address issues before they lead to equipment failure.

Current Open Recommendations:

• A list of current maintenance recommendations based on predictive analytics, categorized by severity (high, medium, low). This helps prioritize maintenance activities and allocate resources efficiently.

Recommendations and Resolution Metrics:

• Metrics on the number of recommendations generated, assigned, and resolved over the last seven days. This provides insights into the effectiveness of the maintenance strategy and helps identify areas for improvement.

Resolution Time Analysis:

• Detailed analysis of the time taken to resolve maintenance issues, from generation to assignment and resolution. This helps in optimizing maintenance workflows and improving response times.

Benefits for the Client:

• By providing real-time insights and predictive maintenance alerts, this dashboard helps in minimizing unplanned downtime, reducing maintenance costs, and enhancing the overall efficiency of the conveyor system. The ability to visualize and manage the entire conveyor system from a single platform enables quicker decision-making and more effective resource allocation.

This comprehensive overview enables operators and maintenance teams to monitor conveyor performance effectively, identify potential issues early, and take corrective actions to maintain high operational standards and equipment reliability.

Figure 2: Mainline Conveyor #16

The Mainline Conveyor #16 dashboard offers an in-depth analysis of the primary and secondary motors, providing real-time data and predictive maintenance insights to ensure optimal performance and prevent unexpected failures.

Key Dashboard Features:

Conveyor Details:

• Section, Belt Number, and ID: Displays the specific section, belt number, and identification for Mainline Conveyor #16, allowing for easy reference and management.
• Motor Make: Information on the make of the motors used in the conveyor system.

Primary and Secondary Motor Differentials:

• Differential Gauges: Show the differential between the primary and secondary motors’ performance, including current draw and load distribution.
• Benefit: Helps in identifying imbalances and inefficiencies, ensuring that the motors are operating in harmony and preventing potential overloads.

Motor Performance Metrics:

• Real-Time Data: Displays real-time data on motor amps, temperature, and vibration for each motor (Motor #1 to Motor #4).
• Benefit: Continuous monitoring of these parameters helps in detecting anomalies early and ensuring the motors operate within safe and optimal ranges.

Predictive Maintenance Alerts:

• Automated Alerts: Predictive alerts generated based on real-time data and predictive analytics, indicating issues such as high motor current, low efficiency, and mechanical faults.
• Benefit: Enables proactive maintenance by alerting operators to potential issues before they lead to significant failures, thus reducing downtime and maintenance costs.

Recommendations:

• Maintenance Actions: Provides specific recommendations for maintenance actions, such as adjusting couplings or monitoring motor currents.
• Benefit: Ensures timely and appropriate maintenance interventions, enhancing the reliability and efficiency of the conveyor system.

Work Request History:

• Maintenance Log: Detailed log of past maintenance activities, including work request numbers, descriptions, statuses, and dates.
• Benefit: Provides a comprehensive history of maintenance activities, supporting continuous improvement and informed decision-making.

Value for the Client:

• Enhanced Operational Efficiency: By providing detailed real-time data and predictive maintenance insights, this dashboard helps operators maintain optimal motor performance and prevent unexpected failures.
• Proactive Maintenance Management: Automated alerts and maintenance recommendations ensure that issues are addressed promptly, reducing the risk of costly downtime.
• Comprehensive Maintenance Tracking: The detailed work request history aids in tracking past issues and repairs, facilitating continuous improvement and better resource allocation.
• Improved Decision-Making: The combination of real-time data, predictive analytics, and actionable recommendations supports informed decision-making, enhancing overall operational performance and reliability.

This detailed analysis and predictive maintenance approach ensure that Mainline Conveyor #16 operates efficiently and reliably, minimizing downtime and maintenance costs while maximizing productivity.

Figure 3: Conveyor Belt #22637

The Conveyor Belt #22637 dashboard provides a comprehensive overview of the operational status and performance metrics for Conveyor Belt #22637, offering real-time data and predictive maintenance insights to optimize performance and prevent unexpected failures.

Key Dashboard Features:

Differentials:

• Motor Differentials: Tracks the differentials between the motors (Motor 1, Motor 2, Motor 3, Motor 4) over time.
• Benefit: Identifies imbalances and inefficiencies, allowing operators to address issues that could lead to motor strain or failure.

Tonnage:

• Material Flow Monitoring: Displays the tonnage transported by the conveyor over specific periods.
• Benefit: Helps ensure consistent material flow and identify any discrepancies in load distribution that could impact conveyor performance.

Amperage:

• Current Draw: Shows the current draw of each motor, helping to monitor electrical consumption and detect anomalies.
• Benefit: Provides insights into the energy efficiency of the conveyor system and identifies potential electrical issues before they escalate.

Primary and Secondary Draw:

• Total Amps Monitoring: Displays the total amperage drawn by the primary and secondary drums.
• Benefit: Helps in managing the load on the conveyor system, ensuring that it operates within safe and optimal parameters.

Real-time Alerts and Recommendations:

• Alert Indicators: Highlights areas where issues such as exceeding motor thresholds or operational anomalies have been detected.
• Recommendations: Provides actionable recommendations for addressing each alert, such as maintenance actions or operational adjustments.
• Benefit: Ensures timely interventions to address potential problems, reducing downtime and preventing equipment damage.

Current Open Recommendations:

• Categorized Alerts: Lists current maintenance recommendations based on predictive analytics, categorized by severity (high, medium, low).
• Benefit: Helps prioritize maintenance activities and ensures that critical issues are addressed promptly.

Work Request History:

• Maintenance Log: Detailed log of past maintenance activities, including work request numbers, descriptions, statuses, and dates.
• Benefit: Provides a comprehensive history of maintenance activities, supporting continuous improvement and informed decision-making.

Value for the Client:

• Enhanced Operational Visibility: The dashboard offers a clear and immediate understanding of the conveyor system’s health and performance, enabling operators to quickly identify and address issues.
• Proactive Maintenance Management: Real-time alerts and predictive maintenance recommendations enable proactive maintenance, reducing the risk of unexpected failures and minimizing downtime.
• Efficient Resource Allocation: Categorizing alerts by severity and tracking maintenance history helps prioritize maintenance efforts and allocate resources effectively.
• Improved Decision-Making: The comprehensive overview and detailed insights support informed decision-making, enhancing overall operational efficiency and reliability.

By leveraging the real-time data and predictive maintenance capabilities of the XMPro Conveyor Belt #22637 dashboard, mining operations can achieve significant improvements in efficiency, reliability, and cost savings. This comprehensive approach ensures that maintenance is conducted based on actual equipment conditions, leading to reduced downtime, extended equipment lifespan, and enhanced overall operational performance.

Figure 4: Real-Time Mine Health Overview

The Real-Time Mine Health Overview dashboard provides a holistic view of the mine’s operational health, highlighting key metrics, alerts, and the status of various components. This dashboard is essential for maintaining overall mine efficiency and safety.

Key Dashboard Features:

Conveyors with Open Alerts:

• Alert Visualization: Displays the number of open alerts for each conveyor, categorized by severity (high, medium, low).
• Benefit: Allows operators to quickly identify conveyors with issues and prioritize maintenance based on alert severity.

Current Work Order Status:

• Work Order Distribution: Shows the status of current work orders, categorized as planning, waiting, or available.
• Benefit: Provides a clear picture of ongoing maintenance activities and helps in managing maintenance workflows efficiently.

Value Tracking:

• Criticality Index: Tracks the number of events based on criticality over different time frames (30, 60, 90 days).
• Benefit: Helps prioritize maintenance activities based on the criticality of the events, ensuring that the most pressing issues are addressed first.

Metrics for the Last 4 Weeks:

• Operational Metrics: Displays key performance indicators for the last four weeks, including the number of new alerts, work requests not actioned, completed work orders, false positives, and total alerts closed.
• Benefit: Provides insights into the mine’s operational performance over time and helps identify trends and areas for improvement.

Borers Health Overview:

• Health Scores and Alerts: Shows the health scores of different borers, along with the number of alerts over the last four weeks.
• Benefit: Allows for targeted maintenance on borers that are showing signs of deterioration, preventing failures and maintaining operational efficiency.

Resolution Time Analysis:

• Resolution Metrics: Tracks the time taken to resolve maintenance issues, from generation to assignment and resolution.
• Benefit: Ensures timely resolution of maintenance issues, optimizing workflow efficiency and improving response times.

Value for the Client:

• Enhanced Operational Visibility: The comprehensive overview of the mine’s health allows operators to monitor critical systems and components effectively, ensuring that all parts of the mine are operating efficiently.
• Proactive Maintenance Management: Real-time alerts and actionable recommendations enable proactive maintenance, reducing the risk of unexpected failures and minimizing downtime.
• Efficient Resource Allocation: By categorizing alerts and tracking resolution times, the dashboard helps prioritize maintenance activities and allocate resources more effectively.
• Improved Decision-Making: The detailed insights and metrics support informed decision-making, enhancing overall operational performance and reliability.

By utilizing the Real-Time Mine Health Overview dashboard, mining operations can achieve significant improvements in efficiency, reliability, and safety. The combination of real-time data, predictive maintenance insights, and comprehensive visualization ensures that all aspects of the mine’s operations are closely monitored and optimized.